Sublimation vs Screen Printing: Which is Best for Your Custom Apparel?

Sublimation vs Screen Printing

One of the most common questions we get at the Noble Custom Prints factory in Mumbai is: “Which printing method is better?”

The honest answer? It depends on what you are making.

As a direct manufacturer, we operate both High-Speed Imported Sublimation Printer with Epson Heads unit and Industrial 6-Station Screen Printing machines under one roof. Because we do both, we can give you an unbiased answer.

In this guide, we break down the Sublimation vs Screen Printing debate to help you choose the right method for your order.

1. What is Sublimation Printing?

Sublimation is a digital process where ink is heat-infused into the fabric fibers rather than sitting on top of them. We use this primarily for our Custom Sports Jerseys (Cricket, Football, Kabaddi).

  • Best For: Performance Sportswear (Polyester, Drifit, Lycra, Dot-Knit).
  • The Feel: Zero. You cannot feel the print at all. It is breathable.
  • Durability: Permanent. The design will never crack, peel, or fade.
  • Color Limit: None. You can print millions of colors, gradients, and photos.

The Verdict: If you are ordering Customised Jerseys for a team, Sublimation is the clear winner.

2. What is Screen Printing?

Screen Printing is the traditional method of pushing thick ink through a mesh screen onto the fabric. This is the industry standard for Cotton T-Shirts and Corporate Uniforms.

  • Best For: Cotton Round Necks, Hoodies, and Polo T-Shirts.
  • The Feel: You can feel a slight texture or “layer” of ink on the shirt.
  • Durability: Extremely high. Our Rubber Screen Printing lasts for years without fading.
  • Color Limit: Best for designs with 1 to 6 solid colors (e.g., Company Logos).

The Verdict: If you need 100 Cotton Round Neck T-shirts for an event or Corporate Polos, Screen Printing is more cost-effective and looks bolder.

3. Sublimation vs Screen Printing: The Cost Difference

  • Sublimation: The cost is usually the same whether you print 1 logo or 10 logos on the jersey, because it’s all digital.
  • Screen Printing: The cost depends on the number of colors. A 1-color logo is cheap; a 6-color logo is expensive because we have to make 6 different screens.

Conclusion: Which Should You Choose?

  • Choose Sublimation if: You want a full-design sports jersey made of polyester/dry-fit fabric.
  • Choose Screen Printing if: You want cotton t-shirts, hoodies, or corporate polos with a specific logo.

Still not sure? That’s why we are here. As a Custom Apparel Manufacturer Mumbai, we can show you samples of both methods at our Mumbai factory.

Ready to start your order? 👉 Contact Us on WhatsApp to discuss your project today!

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